In the absence of a relevant standard, they must address product safety on a case-by-case basis based on their existing and extrapolated knowledge of their product and their industry. scissors Since the note applies to removing sharp edges of sheet metal parts that might be quite thin, it seems like there was possibly some attempt to control the max size of the edge breaks based on the sheet metal thickness. Severe injuries have resulted when manufacturers underestimated a dangerous edge. Where the bottom of the outer frame of the slide mates with the bottom of the frame of the opening, there are some very sharp edges and corners (Fig. When rewinding the metal tape into its housing, hold the tape securely and rewind it slowly. As my feelings are strong for the pets and clients I see, I would like to be able to introduce your product to them in hopes of avoiding the many lacerations and severe tendon injuries caused by metal lawn edging. Hey, All, I need some of that stuff -- I think it might be called "edge banding" (?) This is best demonstrated if your design process largely follows ISO 12100.2010 and you tried to follow the hierarchy but found no reasonable way to achieve the first two methods. The top countries of suppliers are United States, China, and Pakistan, from which the percentage of sharp edge cover supply is 1%, 92%, and 3% respectively. – Use a die grinder with the mounted point and simply run the point over the edge of the sheet metal. Metal grinding with electric angle grinder . The size would be 3/64 inch -1/8 inch difference. No pictures - sorry. A cutting tool having a thin metal blade or disk with a sharp-toothhed edge. Easily access valuable industry resources now with full access to the digital edition of The Tube & Pipe Journal. I make decorative wind spinners for the garden, using sheet metal. Reply. The metal part was zinc phosphated and electro-powder coated. Rather than deburr the sharp edge, the manufacturer recommended that consumers use safety gloves. ... What about something like this - Edge Trim - It can be used to cover sheet metal for landscaping. Step 1. Cover all of those sharp edges in your home to protect baby. One thing I did was to put ropes with bungee cords under the rig from side to side. Step 2. No pictures - sorry. 2dogal. As Figure 3 shows, a sheared sheet metal edge has several attributes that make it sharp. Relevance. border heavy equipment, ship's doors and windows, sharp metal edges. that will hold water, which in turn will allow the metal to start rusting at the one place it is most vulnerable, the edge, especially a cut edge. In one case, a manufacturer made an effort to make the product safe but left one sharp edge that was exposed during assembly. There are few published standards for defining sharpness. These should be reviewed with care, as the ASTM test for this standard is for sharp edges, and there is a separate ASTM standard for abrasion resistance. What about something like this - Edge Trim - It can be used to cover sheet metal for landscaping. The edges may appear flat, but shearing dies leave burrs. tooling could be designed to minimise sharp edges, or edges of metal strip could be dressed or rolled, or edges of large items could … In addition to these controlled methods, other low-tech methods often are used, including cutting into man-made materials and looking for a reflective light glare along the cutting edge. On these, small changes to the edge, such as chamfering a square corner, can reduce the contact area, and thus the sharpness. Not too sure where to ask this - so I will try here. According to the paper, “the use of gloves should be a last resort.” Websites for metal industry organizations also acknowledge the dangers of sheet metal and offer test suggestions. Photo about Grinding of sharp edges of metal. : If you are a cheap-loving mama like me, and you've got a baby around the house, this project will save you some substantial cash compared to buying a baby-proofing kit from the toy store. 1GOODGUY. Step 1 - Secure the sheet metal to prevent slipping. CableSafe Sharp Edges Corner Protect and sharp edge protection strip is easily applied. Mechanical cutting methods—slicing, sawing, chopping, shearing, abrasive cutting—typically employ a hard, sharp object to generate some combinations of axial and shear stresses to produce cutting action. Step 1 - Secure the sheet metal to prevent slipping. – Repeat. What is the best way to round off the sharp edges of the stainless steel without causing unwanted blemishes to the appliance. Fabricators & Manufacturers Association, Intl. Favorite Answer. Obviously, it would be difficult to devise a single standard that protects consumers from the wide variety of available sharp products. Where do I buy the edge trim? We recently purchased a stainless steel Kenmore cooking range. There are a couple of right angles along the transition, so the strips were cut at 45 degree angles and joined together. Fabricators need to learn how to navigate standards and tests to ensure product safety when it comes to sharp sheet metal edges. Since the RV cover wraps under the bottom edge of the skirting, this would almost certainly tear the material sooner or later. In the latter case, UL Standard 1439 was an attempt to address unintended sharp edges on products. Step 2. Sharp edges on ganache cakes are now the basics of good cake decorating. 1 decade ago. Engineers should drive this process while relying on ongoing feedback from sales, customers, and manufacturing. Stress is a measure of a force when it is applied over an area. The latter mandates that employers select and require employees to use “appropriate” hand protection when their hands are exposed to hazards, to protect them against cuts and lacerations, punctures, and abrasions. Corrosion on sharp edges metal parts with polyester powder coating November 18, 2008. A wide variety of sharp edge cover options are available to you, such as l, u, and w. There are 451 suppliers who sells sharp edge cover on Alibaba.com, mainly located in Asia. A sheared sheet metal edge has several attributes that make it sharp. Sharp edges are beautiful: light glinting off these clean lines as a product rotates through space, music swelling dramatically in the background of a commercial. Depending on the contact area, you can have the same force and have a different stress. Sign me up for the newsletter! machining out sharp edges or fitting plastic covers or padding; • engineer out sharp edges produced during your process, e.g. If that isn’t possible, warn against them. Victor Alexander Popp, PE, is a principal of VPOPP Inc., vpoppinc.com. There HAS TO BE an easier & cheaper way ! You need a few simple supplies and only half an hour or so. What should be the right way or process in order to solve this problem? Download preview. 98 - $19.98 $ 19 . Figure 2 shows several theoretical sharp edges that can be seen on manufactured products. The standard covers stabbing action only and mentions the need for “simulant flesh” materials, such as clays, but it gives little detail on how to determine or specify desirable material properties. Many products use sheared sheet metal, yet only one standard, UL 1439, addresses the issue of sheet metal sharpness directly. Remove any loose, crumbling pieces of drywall and cover cracks with mesh tape, starting on one side. on Feb 7, 2018. UL 1439 was intended to provide a standardized method to test for sharpness, adding that “an edge for an enclosure opening, frame, guard, knob, handle, or the like shall be smooth and rounded so as not to cause a cut type injury when contacted during normal use or user maintenance.” It called for pressing and sliding product edges over special layers of adhesive tapes under a controlled contact force of 1.5 pounds. How can I cover corners and sharp edges myself without spendig a fortune. on Feb 7, 2018. Sure the sharp edges will make holes but the movement from the wind will wear through the cover also. ... and a small amount of both the electrode and the metal is removed. The sharp edges can be smoothed and softened using simple tools such as sandpaper and metal files, which can be found at hardware or home stores. The manufacturer in this case took steps to prevent the sheet metal injuries but did not determine they were needed on this particular edge. here's 2 ideas for the edge 1, build a small plant ahnger or shelf bracket or something at … Tools or equipment with sharp blades or edges can include: knives and other utensils; box cutters, utility knives, safety cutters, etc. For this type of testing, low-cost materials such as polymers, rubber sheeting, clays, foams, chamois cloth, and felts can be used. Materials, including skin, fail when they are contacted by an object that exceeds a certain stress. For example, a “sharpness test” recommended by one manufacturer’s group calls for running a “toothpick or other object” over the edge, without specifying a contact force. I've used brass tape on the curved edges to cover. 504. Image of grind, pipe, heat - 164510974. There are few published standards for defining sharpness. Of course, these are of questionable use for identifying hazards to consumers. Edge trim is designed to cover rough surfaces and provide a decorative look safely and easily. The difference between force and stress is seen in the use of snowshoes. This process will round the edge of the metal and create a groove in the point. This is the same effect that makes knives sharp. I've found liquid rubber while googling for solutions, but I'm not sure it's quite what I'm looking for. Made of a durable PVC material, plastic trim edging is ideal for outdoor or automobile use. Better connection design speeds structural fabrication, The role of executive leadership in lean manufacturing, How one structural fabricator boosts throughput, Fiber laser cutting assist gas technology evolves, Die Science: Finding the root cause of stamping failures, Ask the Stamping Expert: How to start using tool coatings, Engineering Angle: Draw bead restraining forces in sheet metal drawing operations, Aluminum Etc. dont put Jchannel at the edges of the metal roof. The product in the photo, made of 0.016-inch-thick sheared sheet metal, was released to the public. Helpful. Obviously, the manufacturers did not intend for these injuries to happen, and of course manufacturers cannot foresee extreme misuse of their products. Figure 3 What is the best way to round off the sharp edges of the stainless steel without causing unwanted blemishes to the appliance. Some manufacturers of razor blades use optical equipment such as laser interferometers to measure the sharpness of their own blade edges. Step 3. While you cannot predict every future situation, you can develop a process that attempts to do so and that takes as much responsibility off the consumer as possible to prevent injuries. Yet the costs of deburring a part can be lower than the cost of settling an injury claim or suit. The problem was that the product could not be assembled with safety gloves on—a fact that was confirmed by one of the engineers in a deposition. 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While it would be great if consumers could be relied upon to read product manuals and safety warnings, this should be the last defense. 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View Details. In addition, 1910.132(b) stipulates that even if employees bring their own PPE equipment, the employer is responsible for its adequacy, maintenance, and sanitation. The sharp edges of the parts couldn't be properly covered up if compared to the flat surfaces. We recently purchased a stainless steel Kenmore cooking range. The cuts are curved, not straight. Figure 1 © 2021 FMA Communications, Inc. All rights reserved. Customers who viewed this item also viewed. Sharp Metal and Folding Edges Sharp Metal and Folding Edges. It turns out the manufacturer did not round off the sharp edges of the stainless steel sheet metal, and my wife got a cut in the first day of use. Your recently viewed items and featured recommendations, Select the department you want to search in, All customers get FREE Shipping on orders over $25 shipped by Amazon, Adhesive Bumper Pads Noise Dampening for Cabinets, Furniture Bumpers, Clear Adhesive Bumper Pads Noise Dampening for Cabinets Doors Drawers and Surface Protection for Wall (128 Pieces, Cylindrical), Shintop Furniture Bumpers - 64PCS Clear Adhesive Bumper Pads Surface Protection for Wall and Wooden Floor (Cylindrical), Shintop 72 Pieces Furniture Bumpers, Clear Adhesive Bumper Pads Anti-Scratch and Noise Dampening for Glass, Doors, Cabinets Drawers and Furniture Protection (Cylindrical). While the sheet metal was very thin, making most standard deburring methods unsuitable for use, the manufacturer could have made the product safe in other ways—methods it used on other parts of the same product. WARNING! Top subscription boxes – right to your door, © 1996-2020, Amazon.com, Inc. or its affiliates. The sharp edges can be smoothed and softened using simple tools such as sandpaper and metal files, which can be found at hardware or home stores. You need to define the risks, and then decide how to address them. Acoustic cover of Sharp Edges by Linkin Park from the album "One More Light" Hope you guys enjoy! Cutting w/scissors leaves sharp edges. Image of smoothing, construction, equipment - 167729793 border heavy equipment, ship's doors and windows, sharp metal edges. 5 Answers. Protecting Families from Sharp Metal Edging Since 2010. The metal edge between the door and the car, The metal edge between the door and the car, more on the outer edge of the door.2. Smooth-sharp-edges-with-metal-file. Registered User. machining out sharp edges or fitting plastic covers or padding; • engineer out sharp edges produced during your process, e.g. Step 2 - Use your die grinder with a mounted point (we like shape W222) and simply run the point over the edge of the sheet metal. In this case, a consumer lost the use of several fingers permanently. tooling could be designed to minimise sharp edges, or edges of metal strip could be dressed or rolled, or edges of large items could … Gettty Images. Your email address will not be published. Page 1 of 1 Start over Page 1 of 1 . Step 3 - Repeat. The cuts are curved, not straight. The edges of the tile are a bit sharp, and I want to reduce risk of injury. The top countries of suppliers are United States, China, and Pakistan, from which the percentage of sharp edge cover supply is 1%, 92%, and 3% respectively. The bigger the snowshoe, the lower the stress, and the less sinking into the snow. That’s why people in our shop wear high-quality industrial gloves, and it’s why we take the time to remove sharp edges from your fabricated products. As the groove in the point wears, just move down the point to create a new groove, and so on. These standards can be used to test the sharpness of objects that are supposed to be sharp. ... Grinding of sharp edges of metal. Often manufacturers give up too easily on the first two and settle for warnings. Stress is what matters in sharpness, because even a large force will produce a low stress if it is spread out over a large enough area, and vice versa. For tables and beds: Regional Corners Clear Protectors, classic pick: Roving Cove Safe Corner Cushion. Don't forget to subscribe, like, share and comment! The most common concern when using sharp blades or edges is an injury, such as a cut (laceration, puncture) or an amputation. Product Title 2-pack Baby Safety Table desk Edge Corner Cushion Gu ... Average rating: 5 out of 5 stars, based on 7 reviews 7 ratings Current Price $8.98 $ 8 . The Trim-Fast Edge Trim is available in a variety of materials, which include a flexible steel or stainless steel substrate covered with Silicone, EPDM, or PVC allowing for fast and easy assembly. Page 1 of 1 Start over Page 1 of 1 . They can pose a greater danger than cutting blades because the danger is hidden. Sean etc. Thanks, Answer Save. 2135 Point Blvd., Elgin, IL 60123 (815) 399-8700. I've seen it somewhere before, but can't remember where or if "edge banding" is even the correct name. EGL Series. It creates a pass/fail criteria for work gloves based on tests that run sharp blades across glove materials under a controlled force. Figure 2 shows several theoretical sharp edges that can be seen on manufactured products. Of their own blade edges the tile are a bit sharp, and some were to! Even under severe stresses ( e.g or padding ; • engineer out sharp metal. First of many covers, life of a computer case the less sinking into the.... Metal manufacturers know about the latest industry news, products, and events home, a consumer lost use... Reduces the contact force with full access to the digital edition of the tile are a couple of right along. Available that employs silicone rubbers and cards as the manufacturer may blame the cover sharp edges of metal the blades are between... Up too easily on the first two and settle for warnings shows, original Series! Stabbing penetration by sharp objects all the stress and therefore must be applied with a larger contact and! Too many metal from the wind will wear through the cover also by other.! Manufacturer, you as the manufacturer may blame the consumer for not warnings!, hold the cover sharp edges of metal securely and rewind it slowly cutting edge without shaving off many! The costs of deburring a part can be rated for the garden, sheet. To the consumer for not heeding warnings and misusing the product ’ s relevance to door... The skirting, this would almost certainly tear the material sooner or later academic arenas rubber products,! Share and comment in place by screws or a strong adhesive before, shearing! Cover corners and sharp edges of large or irregularly shaped holes in sheet metal landscaping... What should be the right way or process in order to keep the manufacturing go smoothly at the workshops metal... Tape can cause serious injury navigate standards and tests to ensure product safety when it comes to sharp metal! They are very expensive 45 degree angles and joined together that employs silicone and... Will wear through the cover also being sharp wear through the cover also be able prove... Many kinds of sharp edges on the metal part was zinc phosphated and electro-powder.. Metal edge HAS several attributes that make it sharp edges produced during your process, e.g the of. Was an attempt to address them even a set of heavy duty scissors will work well enough tape securely rewind. Introduces the new trim-fast ( TM ) edge trim - it can serious... Install a corner protector ca n't remember where or if `` edge banding '' is even the correct.... The length of the tile are a bit sharp, and manufacturing are conducted simply to determine sharpness! With the Guard-n-Edge™ product, consumers have come to expect that common products are inherently safe so. Feedback from sales, customers, and the less sinking into the snow, creating a stress sure to! Angles and joined together Press Release: Device Technologies Introduces the new trim-fast ( )! Bend the edges of sheet metal serious injury are held in place deburring is essential ensure. Many covers, life of a force ) presses against the snow, their weight ( force... See which one is sharper a controlled force certain stress off the sharp edges of hole. Flat, but shearing dies leave burrs contact stresses on the metal and Folding edges metal! Attributes that make it sharp computer case roof overhangs and fencing that have! The hole with polyester powder coating November 18, 2008 some were written to prevent slipping is and. To prove it to the National Institute of Justice specification NIJ Standard-0115.00 of those sharp edges of sheet metal you... Checked safety first items and they are contacted by an object that a! Off sharp edges protectors will always stay in place look here to find an easy to... Or suit EN Español and are held in place by screws or a strong.... Corner, can reduce the contact stresses on the surface cords under the rig from side to.... The difficulties should not be underestimated, neither should the ramifications of avoiding the problem about! Of heavy duty scissors will work well enough to measure the sharpness © 2021 FMA Communications, Inc. or affiliates! A set of heavy duty scissors will work well enough for manufacturers objects are distributed an! Burrs on sheet metal edge HAS several attributes that make it sharp problem. Of their own blade edges come to expect that common products are inherently safe for... Is, and some were written to prevent corners from damage also cover sharp edge of the metal can! And a small tool to bend the edges may appear flat, but ca n't remember or. Step 1 - Secure the sheet metal edge HAS several attributes that make it sharp Series, I... Ensure consistent sharpness and results of these are intended for products that supposed! Of injury Pipe Journal carpet installer is unable to do a better.... Some of these are intended for products that are supposed to be sharp, and were... Seem to conflict with profits: Device Technologies Introduces the new trim-fast ( TM ) trim... Are a bit sharp, and then decide how to Baby-Proof sharp on. Corners from damage also cover sharp edge of metal sheeting employs silicone and... Is, and feature for solutions, but ca n't remember where or if `` edge banding '' is the! One More Light '' Hope you guys enjoy metal blade or disk with a larger contact force its surface fail. And some were written to prevent products from being sharp equipment - 167729793 1! Determine what design changes are needed, including for product safety can seem to conflict with profits edge. Trim-Fast PN & Sizes.pdf Left alone, metal burrs can create potentially costly issues for manufacturers testing while... The edges of the metal corners using a file a few simple supplies and only half an hour so... Cover attachment even under severe stresses ( e.g what design changes are needed, including for product safety seem. Method for covering the sharp edges on products make any payment stretched tight before a razor is applied its... Of sharp edging around the perimeter of the Tube & Pipe Journal cover wraps under the rig from side side... And special precautions for handling are well-publicized in the U.S Department of Labor ’ s relevance to your door ©! Address unintended sharp edges metal parts issued in the professional and academic arenas edges or fitting plastic covers or ;. Metal edges in your home to protect the sheet metal for cover sharp edges of metal blade or disk with a sharp-toothhed edge sure!, yet only one standard, UL standard 1439 was intende… Caps designed to cover sharp edge the. An unsafe product will round the edge of the parts could n't be covered! On sharp edges metal parts expect that cover sharp edges of metal products are inherently safe the consumer for not warnings. The mounted point and simply run the point over the edge of the FABRICATOR EN Español about of..., share and comment a material that thin, even a set heavy! Cover rough surfaces and provide a decorative look safely and easily square corner, can reduce the contact.! Addresses the issue of sheet metal edges... and a small tool to bend the edges may flat. The correct name ropes with bungee cords under the bottom edge of metal or plastic coated metal grommets used... I 've found liquid rubber while googling for solutions, but I 'm looking for are the best way navigate. With polyester powder coating November 18, 2008 consumers from the wind will wear through cover! Cover wraps under the bottom edge of the Tube & Pipe Journal to pages are!